Assembly automation solution for Thermal Management System
A/C system
PTC (Power Train Cooling)
Cooling module
HVAC model
Pipe Assy etc
Thermal management integrated module assembly, testing and packaging production line
The main processes are automatic feeding, laser marking, visual detection, auto tightening, auto press-fit, EOL test, Off-line labeling.
| Category | Parameter | Description |
| Battery Thermal Management | Optimal Temperature Range | 20°C to 40°C |
| | Cooling Methods | Air cooling, Liquid cooling, Phase Change Material (PCM) |
| | Heating Methods | PTC heater, Heat pump system |
| Motor & Inverter Thermal Management | Optimal Temperature Range | Below 80°C to 100°C |
| | Cooling Methods | Liquid cooling, Oil cooling, Air cooling |
| Heat Pump System | Coefficient of Performance (COP) | Typically 2 to 4 |
| | Operating Temperature Range | -10°C to 40°C |
| Control Strategy | Temperature Sensors | Placed in key areas (battery, motor, inverter) for real-time monitoring |
| | Control Algorithms | Adjust cooling/heating power based on sensor feedback |
| | Predictive Control | Adjusts system based on driving mode, ambient temperature, and battery state |
| Energy Efficiency | System Power Consumption | Ranges from hundreds of watts to several kilowatts |
| | Energy Optimization | Optimizes control strategies to reduce energy consumption |
| Environmental Adaptability | Low-Temperature Performance | Ensures quick heating of battery and motor in cold environments |
| | High-Temperature Performance | Ensures efficient cooling to prevent overheating |
| Integrated Design | Modular Design | Integrates thermal management for battery, motor, and inverter |
| | Waste Heat Recovery | Uses waste heat from motor and inverter to heat the battery |
| Safety & Reliability | Overheat Protection | Reduces power or shuts down system if temperature exceeds safety thresholds |
| | Fault Diagnosis | Detects and addresses system abnormalities |
| Noise Control | Fan Noise | Controls noise from air cooling systems |
| | Pump & Compressor Noise | Controls noise from liquid cooling and heat pump systems |
| Cost & Weight | System Cost | Optimized to reduce overall vehicle cost |
| | System Weight | Lightweight design to minimize impact on vehicle range |
Quanstar Intelligent Controls (Shanghai) Co.,Ltd. specialized in creating custom automation solutions tailored to each client's need. We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:
- Automotive
- Electric vehicle (EV)
- Medical
- Healthcare
- Industrial
- Cosmetics
- Commodities
Core competencies of our manufacturing automation solutions:
• Resistance and laser welding
• Ultrasonic and RF Welding
• Industrial robot integration for flexible, multi-axis problems
• Material handling
• Power & free linear transfer systems
• Servo press
• Vision inspection
• Build to print
• Precision machining
• Lean cells
• Leak testing
• Traceability
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Assembly automation solutions For Thermal Management System Images
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